Aerodynamics of trains

 

 
 
Introduction

Development of public transport is of a great priority in nowadays Europe. A great effort is done in the field of developing effective and rapid surface which should ensure ability to compete and meet requirements for comfort and safety of passengers with adequate driving time, availability and roads´ network density. When considering environmental demands those services can be ensured by railway transport with driving speed in the range of 150 - 250 km/h. When projecting both rail lines and trains under those driving conditions aerodynamic effects of running rail vehicles and interaction vehicles-environs is considered to be useful to investigate deeper. Aerodynamic forces influence the output of driving units, vehicle stability, added loading, generation of aerodynamic noise etc.


The computer simulation is aimed at the research into external aerodynamics and interaction between running rail vehicles of public transport and environs. Train external aerodynamics brings a lot of effects during various running regimes and situations in the vicinity of the line of running (tunnels, terrain corridors, wind barriers etc.). As an example we can mention the new railway corridor Berlin - Prague - Wien (or Budapest) with trains’ designed running speed 200 km/h. There are lots of tunnels and noise barriers in the newly built track line parts.


SKODA is a producer of railway vehicles – electric locomotives, suburban trains and underground train units. FlowGrid test case presents external aerodynamics of trains as a needed application of CFD simulation in industrial practice.

 
 
Detailed descriptions

The main goal of the test case is to find out benefit of grid computing under FlowGrid system and to compare FlowGrid results with adequate experiments or other computer simulations. Optimal test case was searched and determined in external aerodynamics of railway vehicles. This branch of fluid dynamics allows to find interesting phenomena and to create several important setups for various physical conditions for the test cases:

  • steady calculation of flows around trains (in the open air or in a tunnel),
  • unsteady transient calculation of generation of vortex wake behind the train or the details on train surface,
  • aerodynamics of moving railway vehicles.

The acceptable test case should fulfil the conditions enabling comparisons with other simulations or experiments, having well-determined boundary conditions and other settings, and showing the benefit of the FlowGrid project. Several simple and more complicated cases were setup and calculated in order to choose only one optimal test case setup. These calculations were made with CFD system Fluent. The test case is a steady calculation of 3D train model in tunnel with detailed geometry is optimal to compare FlowGrid and Fluent results.


The SKODA test case helps to create relevant computational task to validate and control FlowGrid computational system. The setup of the test case has to reflect all requirements of an industrial user of CFD methods in the innovation process in his branch – it is transport for SKODA. A good test case has to describe nowadays and future requirements for up-to-date CFD simulation.

Properties of the test case are given by SKODA produce programme in transport branch – rail vehicle aerodynamics. The subject of the test case is 3D-detailed model of a train in a tunnel (acronym for test case identification is TRAIN). The train consists of prototype loco and first wagon. The model for simulation is SKODA loco. It is one CFD simulations loco shape variant of the prepared prototype. The typical train model, which can be used to simulation, are as in figure 3.1.



Train for CFD test case simulation


Computational domain is long and narrow volume. Train model and tunnel profile is shown in figure 3.2 in which is inlet (blue) and outlet (red) profile. Length of computational domain is 88 m.


Computational domain - train in tunnel

Description of relevant parameters to be observed

FlowGrid application is external aerodynamics of rail vehicles. This task is based on solving steady calculation of 3D-model of a train in a tunnel. Train ride in a tunnel at constant speed generates several important phenomena for CFD analyses. Requirements of the CFD industrial user are focused on finding main aerodynamic effects and vehicle loads and on studying the vehicle interaction with the tunnel walls. The industrial user is interested in the influence of the front and back loco nose shape or in the influence of a gap between loco and 1st wagon on the aerodynamics. Aerodynamic response of main details in loco surface is important for designers.


Results of complex CFD analyses of train aerodynamics should include values which describe aerodynamic load on the vehicle surface, flow wake - behind a train, behind a loco, behind details on the loco surface.


Expected results format should be as follows:

  • pressure field – filled/non-filled contours of pressure (total, dynamic, static)
  • velocities - contours of velocity magnitude
  • vectors of velocity
  • graphs – flow values vs. x,y,z-coordinates or time on independent axis

These results should show flow situation in various selected points, vertexes, faces of computational domain and train model. Loco surface pressure map is the example. The loco nose part, loco details between bogies and gap between loco and wagon are important places for results studying.

Available experimental data

Train external aerodynamics – it is not easy to find relevant experimental results for comparison with FlowGrid computing. The aerodynamic test tunnel measurements of train models usually consist only of drag-coefficient results, or measurements in the frontal section of the train and locomotive nose for stationary non-moving models. Results for real train or tunnel interactions have not been found for this category of trains (trains are going at maximal speed 200 km/h). High-speed train measurements in the open air and in the tunnels are possible to search in references. At this point it appears that the feasible possibility is to compare FlowGrid test results with third-party-software simulations

 
 
FlowGrid evaluation

The acceptance criteria allow to evaluating quality and accuracy of the FlowGrid system. These criteria help to compare FlowGrid results and Fluent (third party software) results. CFD industrial users want to increase the efficiency of calculation and computing power, in generally.


First criteria is user friendly functionality – setting up a task, controlling of convergence, monitoring of iteration, analysing results, changing of model geometry and flow parameters.


Specific criteria aspects are as follows as:

Aspect no. 1: Size of case (geometry, details, cells)
Description: Requirements to CFD analyses constantly increase, lots of cases need detailed geometry (various parts and equipment on the loco surface) and aerodynamic influent of these small parts to flow around loco is solved.
Evaluation criteria: number of cells
Acceptance criteria: mesh – more than 1 million cells

 

Aspect no. 2: Speed (runtimes)
Description: CFD analyses have to be effective, it means that FlowGrid system has to decrease waiting time for the results of large complex case computing.
Evaluation criteria: runtime of case computing
Acceptance criteria: It is not easy to define one number only, because runtime (and convergence) depends on lots of factors (grid, models).

 

Aspect no. 3: Accuracy
Description: Flow parameters in select parts of computational domain
Evaluation criteria: type of flow around loco and/or value of selected variable
Acceptance criteria: results quality will be correspond with the Fluent test case results at least in 80% subj. value and/or in 80% in selected points


 

Copyright © 2004 FlowGrid Consortium | Please send questions or comments to Norberto.Fueyo@posta.unizar.es, or to any other FlowGrid partner | Last modified on 02/04/2004